Wire-Form Spring Manufacturers
Manufactured for industrial applications according to customer specifications
Wire-formed springs manufactured for demanding operating conditions.
This is where our wire-formed springs help
avoid effort and follow-up costs
Automotive Industry
Springs for holding, return, and contact functions, designed to withstand vibration, temperature fluctuations, and millions of load cycles.
Plumbing Industry
Springs for toilet tanks, shower systems, and drains, resistant to moisture, temperature fluctuations, and chemical exposure.
Building Systems
Springs for door closers, ventilation dampers, and blackout systems, designed to withstand humidity and temperature fluctuations.
Wire-Form Springs in Detail
Wire-formed springs are custom-bent wire components that perform retaining, guiding, or locking functions in assemblies. The focus here is not on a standardized spring characteristic curve, but rather on geometric adaptation to the installation space, function, and load.
In practice, wire-formed springs are often used as holders, clips, clamps, or functional components. For this reason, Alfred Weigel always designs wire-formed springs specifically for each project and adapts them to the respective application.
Our wire-formed springs are:
- corrosion- and chemical-resistant
- temperature-resistant
- Manufactured in accordance with DIN ISO 2768
- They are used wherever standard parts are not sufficient. Reduce your risk of customer complaints.
Standard vs. Custom Wire-Form Springs
Your Benefits at Alfred Weigel Federfabrik
Standard solution
- Fixed geometries and dimensions
- Limited adaptability to the installation space
- General Material Selection
- often compromises in installation and service life
- limited functionality
Weigel Spring Factory
Custom Wire-Form Spring by Alfred Weigel
- Design based on drawings, samples, or functional requirements
- Adaptation to Installation Space, Load, and Installation Conditions
- Careful selection of materials to withstand environmental and media influences
- Reliable performance throughout its entire service life
- Consistent quality from small-scale prototype production to mass production
A custom-designed wire-formed spring offers advantages in many applications, especially when:
- the available installation space is limited or complex
- several functions are to be combined into a single component
- Humidity, temperature, or other factors that affect the choice of material
- stable mass production is required without compromising on design
Thanks to the project-specific design, requirements are taken into account early on, thereby avoiding the need for later adjustments.
This ensures planning reliability in development, procurement, and mass production.
Selected Areas of Application
Prototyping and Sample Production
With wire-formed springs, it is crucial to test their functionality in the actual installation environment at an early stage. That is why sample and prototype production can be an integral part of your project workflow, if needed. It allows you to specifically evaluate and adjust the geometry, material, and function before series production is approved.
- Based on your drawing, a sample, or the functional requirements, we produce initial prototypes that can be tested in the intended system. Feedback from assembly, testing, or endurance tests is directly incorporated into the optimization of the wire-formed spring. This allows adjustments to be made before mass production begins. We would be happy to advise you, drawing on our many years of expertise in prototype manufacturing.
This structured approach reduces development risks, rework, and unplanned changes later in the project. The transition from the prototype spring to mass production is predictable and traceable.
Additional Services Related to Wire-Form Springs
In addition to manufacturing individual wire-formed springs, we also support you with complementary services that simplify their use in mass production and reduce interfaces. Our goal is to provide a solution that is not only technically suitable but can also be efficiently integrated into your processes. These include, among other things:
Combination of wire-formed springs with other components, such as stamped and bent parts or fasteners.
We can handle even small quantities or special requirements.
Packaging solutions tailored to logistics, assembly, or further processing.
All services are provided on a project-by-project basis and upon request. This ensures you receive exactly the scope of services that makes sense for your application.
Upload drawings, illustrations, or functional descriptions directly through our contact form.
We will work together to determine the installation space, load, material, and operating conditions.
We’ll advise you on prototype manufacturing and plan the next steps.
Transition to mass production following technical approval.
Inspection of manufactured parts for quality characteristics, as well as outgoing goods inspection to ensure consistent quality.
Reliable delivery with dedicated contacts.
Check out our other topics!
Here at Federn Weigel, we manufacture the right technical springs for you. Custom-made to meet your requirements.
Have wire-formed springs manufactured now at
Are you planning to use a wire-formed spring?
This information will help with your inquiry:
- Drawing or sketch of the wire-formed spring
- Sample or reference part (if available)
- Installation Configuration and Available Installation Space
- Function of the Wire-Form Spring in the System
- Planned Demand (Prototypes, Small-Volume Production, Mass Production)
You can upload drawings, sketches, or photos directly using our form.
Questions and Answers
Do you offer sample or prototype production?
Prototypes can be manufactured to test fit, function, and assembly under real-world conditions. We are here to advise you on prototype manufacturing. Findings from testing are incorporated into the production design.
What is the minimum order quantity for production?
Depending on the application, we can produce prototypes, small batches, and mass-produced items. The quantity is determined on a project-by-project basis and agreed upon jointly.
What materials are used for wire-formed springs?
The choice of material depends on the operating conditions, load, and function. Factors such as humidity, temperature, chemical exposure, and mechanical stress are taken into account.
Can wire-formed springs be surface-treated?
Yes. Depending on the application, wire-formed springs can be treated with appropriate surface finishes to improve corrosion resistance, durability, or functional properties.
What information is needed to submit a request?
It is helpful to provide a drawing or sketch, a sample (if available), details about the installation situation, the function of the wire-formed spring, and the planned requirements (prototype, small-batch production, mass production).
Is custom packaging also available?
Yes, packaging solutions can be tailored to the logistics, assembly, and further processing sectors.
